Reasons to use lean manufacturing
Lean manufacturing has become a buzzword within the manufacturing industry. However, it is important to realize that there is much more to lean manufacturing then simply being a trend. If you are looking for a way to improve your business' productivity and profitability then lean manufacturing is most likely the answer. Businesses that have had to spend their time dealing with product defects, unhappy customers, and high production costs have found the answer in lean manufacturing. In fact, many businesses find that after implementing lean manufacturing many of their previously dissatisfied customers have returned to buy from them. This is because lean manufacturing is designed to help reduce errors and improve organization within a business. Here are some other reasons to use lean manufacturing-
- Lean manufacturing is easy to implement-There are many other manufacturing improvement processes that are so complicated and hard to understand that business owners are forced to hire an outside specialist to even begin the process. This is not true when it comes to lean manufacturing. Lean manufacturing is easy to understand and can be easily implemented. In addition, the high amount of versatility in the program makes it a good fit for almost any business.
- Lean manufacturing focuses on reducing or eliminating waste. The whole purpose of lean manufacturing is to make the production process as streamlined and waste free as possible. Keep in mind that waste can take many forms from having employees or machines that are not working to full capacity to waste within any part of the production process and many other aspects.
- Lean manufacturing balances the production process-One of the major manufacturing problems is over-production. Too often manufacturing companies are simply making to much product. This leads to inventory that just sits on shelves or in a warehouse which in turn leads to reduction in the value of the product.
- Lean manufacturing reduces labor costs-One of the largest costs for any manufacturing company is their payroll. When lean manufacturing is implemented it usually leads to reduction in payroll costs since workers are no longer making to much inventory and are using their time in the most efficient way possible.
- Lean manufacturing makes for better space planning-Lean manufacturing not only affects the employees and the machines on a production line but the space itself. When waste is eliminated the business can then reorganize their space for better flow and production. Your employees will be able to better do their jobs which will help to increase production.
- Lean manufacturing brings about a reduction in inventory-Because lean manufacturing focuses on using just-in-time manufacturing you will always have the right amount of inventory. Because you will be producing orders for customers who have placed orders you won't have to worry about whether or not you have the right amount of inventory. Keep in mind that inventory management is a crucial part of manufacturing and using lean manufacturing can help you to manage it effectively.
- Lean manufacturing prevents wasted time-When lean manufacturing is implemented correctly it helps employees use their time in the most effective way possible. There should be no waiting time in the production process. Machines will be calibrated to work as efficiently as their human counterparts.
- Lean manufacturing encourages employee commitment-Savvy manufacturing business owners understand that their employees are their greatest resources. Any program that uses employee commitment and provides training for employees to do their jobs better will benefit the company. Studies show that manufacturing companies who use lean manufacturing have employees who have higher job satisfaction and are committed to staying with the company for the long term.