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Using Lean Six Sigma to improve efficiency
Lean Six Sigma is a cost effective way to address the problems that may be found within your business. You will be able to improve the speed, quality, along with the cost of your products. One of the major benefits is that Lean Six Sigma is easy to introduce and it won't take long to see positive results. Manufacturers who have implemented Lean Six Sigma begin seeing positive results almost immediately. To correctly implement Lean Six Sigma, you must follow some of the steps set forth by the Toyota Production System. The lean manufacturing system that Toyota has created is focused on identifying waste and removing it from your company. There are different kind of wastes that you will need to identify and eliminate from your company. These wastes are:
Additionally, within each of the different waste phases, there are seven different wastes that can lead to inefficiencies and design flaws. Here are the seven wastes that must be identified and fixed, in order to improve productivity:
When these waste are present within a business, they end up decreasing the value of the product, and the customers will end up paying more money, due to the excess costs of each wasteful phase. Once a company is able to implement lean manufacturing, they will then turn to Six Sigma. Six Sigma will focus on measuring the number of defects that occur during the manufacturing process. The ultimate goal of Six Sigma is to reduce or completely eliminate errors from the production process at all. When it is combined with lean manufacturing, Six Sigma will help improve the overall effectiveness of the manufacturing process, and the overall operation of your business. When the two processes are combined, manufacturers will be focused on eliminating waste and also adding value to the production processes. The overall goal of Lean Six Sigma is to provide a better product for a lower cost. Manufacturing businesses find that when they introduce steps to eliminate waste, and focus on improving the quality of your products and your organization, they find it is much easier to satisfy customers and to run an effective organization. In addition, when technology changes in your industry, Lean Six Sigma is the best process to use, and it will help you easily integrate it into your business. You will be able to make everything run faster, and boost the performance of your employees, and the products you provide to your customers. Lean Six Sigma provides long lasting and positive changes to the entire production process. |
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