|
||
What is takt time?
Virtually every task in a manufacturing environment is calculated by takt time. It is used for everything from part casting, drilling, and task preparation to control tasks such as testing and adjusting machinery and parts. Even administration services like answering inquiries and call center operations can be calculated using takt time.It is most common in production lines that move a product along multiples station lines that perform tasks. Once implemented, a takt system offers several benefits:
For certain machines or processes, takt time may mean slowing down so there is no queue time for other machines and all processes can run at a more consistent pace. As product moves along a line, bottlenecks, or stations that need more time, are easily identified. In addition, stations that are not reliable, or operate with many problems can also be easily identified and corrected. Takt time leaves a very specific amount of time in which to perform each piece of work. Therefore non value-adding tasks (machine set up, gathering tools, transporting materials) are reduced or altogether deleted from the course of the production line. Workers and machines perform similarly set tasks so they don't have to adapt to new processes every day."Lost" products are reduced as all the products become stuck in the line and cannot leave it. There are also some downsides to using takt time:
Calculating takt time is an extremely simple process. It is the total time available to produce a batch of products, divided by the total number of unites that must be produced to meet the deadline.In reality, it can become slightly more complicated to configure as there are variables such as staffing levels, shifts, and staggered break times to consider as well. Most companies that use takt time also build in a certain amount of time for problems with machines breaking or accidents. Calculating Takt time is, in its most basic form, an extremely simple process. It is merely the total time available to produce a batch of products divided by the total number of units which must be produced to meet the deadline. In practice the calculation may be slightly more complicated as it may need to take account of varying staffing levels if there are shifts or staggered break times. The units used for Takt time will vary from site to site depending on whether it is a simple product with an hourly target or larger products such as automobiles that may be expressed in a timeframe of days or weeks. |
||
Copyright 2003-2020 by BusinessKnowledgeSource.com - All Rights Reserved
Privacy Policy, Terms of Use |